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Transforming Manufacturing with Industry 4.0 Solutions

Industry 4.0 is the next step in the evolution of manufacturing, driven by innovation, data, and automation. It integrates manufacturing 4.0 technologies and IoT for the manufacturing industry to create smarter, more efficient production environments. The concept of smart manufacturing industry 4.0 ensures machines communicate seamlessly, working together to enhance efficiency, precision, and performance.

Redington’s Smart Factory initiative, in collaboration with PTC and guided by government frameworks, aims to revolutionize manufacturing operations management and accelerate industrial digital transformation. Our advanced industry 4.0 solutions leverage Quarks and multi-layer technology, enabling easy provisioning, management, and automation across connected ecosystems.

By combining manufacturing 4.0 technologies with real-time analytics, Redington enhances productivity, safety, and sustainability. Through IoT for manufacturing industry integration, we empower manufacturers to achieve operational excellence and redefine industrial standards with scalable, data-driven industry 4.0 solutions for the smart manufacturing industry 4.0 era.

Benefits

Increase Operational Efficiency
Increase Operational Efficiency
Optimise Production Capacity
Optimise Production Capacity
Improve Manufacturing Safety
Improve Manufacturing Safety

Up To

60%

increase in operator productivity

Up To

50%

increase in OEE

Up To

50%

DEDUCTION IN DOWNTIME

Up To

70%

DECREASE IN CHANGEOVER TIME

Up To

25%

reduction in scraps & rework costs

Services Offered

Smart Energy Monitor

Energy monitoring solution for manufacturing, retail, healthcare and more
It enables the collection, visualisation and analysis of the energy consumption of assets and sets up alerts for faults and unusual consumption patterns.

• Real-time Visualisation
• Accuracy
• Cost-effective
• Reporting and Graphs
• Notifications
• Data Analytics
• Single-line Diagram

Smart Energy Monitor
Smart Assess Monitor

Asset monitoring and utilisation solution powered by PTC
It enables manufacturers to connect existing assets, remotely monitor them in real-time, generate alerts based on abnormal conditions and deliver critical insights with data trending and analysis tools.

• Connect to and Catalogue Assets
• Establish Parameters to Track Performance
• Identify Anomalous Data Trends
• Perform Root Cause Analysis
• Access Performance Information
• Create Configurable Asset Cards

Smart Assess Monitor
Smart Performance Monitor

Real-time production and performance monitoring powered by PTC
It enables operators and business leaders to make faster, more data-driven decisions and ensure optimal performace during the manufacturing process.

• Optimise Performance of Existing Assets
• Increase Throughput
• Increase Yield
• Decrease Waste
• Decrease Unplanned Downtime
• Balance Labour Costs with Production Needs

Smart Performance Monitor
AR-based Procedural Guidance

Digitisation and optimisation of critical workflows
It enables frontline workers to train and be more efficient and effective at complex tasks with AR-enhanced procedures and instructions.

• Optimise Production Tasks
• Increase Manufacturing Throughput
• Augment Employee Productivity
• Improve Safety
• Reduce Operational Expenditure

AR-based Procedural Guidance


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